plastic extrusion tool makers

plastic extrusion tool makers “Designing and building extrusion dies is as much an art as it is science,” declares Bob White, tooling manager at plastic extrusion tool makers. kwiktools, who has overall responsibility for the production of extrusion dies and related hardware for forming and cooling extrusions, explains: “You have to understand how material behaves as it undergoes the extrusion process and then use that knowledge to design a die and the tooling that goes with it. And you have to understand all of the machining processes that enable you to build that tooling.” plastic extrusion tool makers processes At plastic extrusion tool makers, those machining processes are available in three key areas, each located in its own facility within the sprawling it plant in Columbus, Ohio. Each one of those areas must be efficient and productive. Each must leverage the capabilities of the other two areas. Each must keep up with current techniques and equipment. The machining area is anchored by two vertical machining centers. These machines do the three-axis milling of complex die contours often referred to as coat hangers because of their distinctive spreading triangle shape, as well as two-axis milling of tool and die components. The EDM (electrical discharge machining) area features one ram and six wire machines, whose ability to cut steep tapers in four axes is essential to the extrusion process, which converts material from a simple shape to a complex one. Wire cutting replaceable inserts, which greatly extend the life of a tooling system, is another critical job for this area. Plastic extrusion tool makers produces the bleed-over pocket that surrounds the die opening. The pocket allows capping material to flow around an extruded substrate in an even layer. A staff of skilled tool and die makers supplies all of the components that allow dies and other hardware to be assembled into a working system. Two toolroom areas equipped with precision mills, lathes and grinders provide the flexibility and expertise to build, troubleshoot and repair almost any die or tooling that comes their way. “Every plastic extrusion tool makers of these areas is important,” stresses plastic extrusion tool makers. “Each one is vital to our strategy. Yet each area requires its own management style and has its own technology needs,” he says about plastic extrusion tool makers.